WEBVTT NOTE This file was generated by Descript 00:00:17.090 --> 00:00:20.450 Narrator: Ford Motor Company has been an innovator from its beginning. 00:00:21.110 --> 00:00:25.580 An example of Ford striving to be a leader, is the use of safety glass. 00:00:26.390 --> 00:00:32.295 In 1928 the model A became the first low price car to use laminated safety glass. 00:00:32.805 --> 00:00:36.315 Within two years of this milestone, Ford was making its own. 00:00:37.125 --> 00:00:41.775 Since that time, vehicle glass has evolved to incorporate a variety of 00:00:41.775 --> 00:00:45.855 technologies while also becoming an integral part of automotive design. 00:00:46.725 --> 00:00:52.845 Today, glass can help reduce noise, lessen interior heat and UV rays, support 00:00:52.845 --> 00:00:57.135 sensors for other vehicles systems, and deliver safety properties that 00:00:57.135 --> 00:00:58.935 give strength to the vehicle structure. 00:00:59.595 --> 00:01:03.705 When replacing glass after a collision, OE glass helps retain 00:01:03.705 --> 00:01:07.395 these properties through its quality, safety characteristics, 00:01:07.875 --> 00:01:09.675 and features of the glass itself. 00:01:10.035 --> 00:01:11.325 Let's take a closer look. 00:01:11.865 --> 00:01:16.485 Ford Carlite factory installed original equipment glass is manufactured to 00:01:16.485 --> 00:01:21.465 exacting specifications for clarity and fit for Ford and Lincoln vehicles. 00:01:21.735 --> 00:01:25.815 Modern manufacturing requires shaping the three dimensional contour of 00:01:25.815 --> 00:01:30.460 the glass and must include precision mounted brackets for advanced driver 00:01:30.460 --> 00:01:32.520 assistance system equipment where needed. 00:01:33.250 --> 00:01:37.120 Many aftermarket glass manufacturers don't have this full surface 00:01:37.120 --> 00:01:41.090 control of their glass products and may not meet OE specifications. 00:01:41.830 --> 00:01:45.850 Although many customers may not realize it, the structural integrity 00:01:45.850 --> 00:01:49.330 of the vehicle is dependent, in part, on the windshield staying 00:01:49.330 --> 00:01:50.650 in place during an accident. 00:01:51.360 --> 00:01:56.220 Like Ford's OE glass, Carlek service replacement glass is designed to meet 00:01:56.220 --> 00:02:00.990 specific performance criteria in an accident and to provide properties that 00:02:00.990 --> 00:02:03.900 allow ADAS systems to perform as designed. 00:02:04.289 --> 00:02:08.579 Original equipment glass also contains features that may not be found with 00:02:08.579 --> 00:02:15.380 aftermarket glass including; UV coatings, special coatings repel UV rays helping to 00:02:15.380 --> 00:02:20.450 protect interior surfaces from fade and deterioration as well as reduce heat load; 00:02:21.430 --> 00:02:26.650 sound deadening, Ford SoundScreen acoustic windshield and side glass help contribute 00:02:26.650 --> 00:02:31.270 to a quiet ride for less annoyance and fatigue as well as to enhance 00:02:31.270 --> 00:02:36.940 understanding of sync voice commands; and de-icing elements, the placement 00:02:36.940 --> 00:02:40.954 and thickness of specialized coatings and heating elements helps maintain 00:02:40.954 --> 00:02:43.775 visibility in frosty or snowy conditions. 00:02:44.255 --> 00:02:48.364 And like all other parts for Ford and Lincoln vehicles, Carlek service 00:02:48.364 --> 00:02:52.415 replacement glass is the only automotive replacement glass that's 00:02:52.415 --> 00:02:54.155 approved by Ford Motor Company. 00:02:54.845 --> 00:02:58.505 For advanced driver assistance systems, exceptional glass 00:02:58.505 --> 00:03:00.035 optical qualities are vital. 00:03:00.480 --> 00:03:05.100 Distortions, ripples, bows and other glass manufacturing defects 00:03:05.190 --> 00:03:09.060 may not be noticeable by consumers or even by some glass technicians. 00:03:09.270 --> 00:03:14.460 But the reality is, these can affect the way that ADAS cameras see the environment. 00:03:15.000 --> 00:03:19.680 Several Ford driver assistance technologies incorporate a forward-facing 00:03:19.680 --> 00:03:24.600 camera and can be effected by glass quality; automatic windshield wipers, 00:03:24.839 --> 00:03:30.000 activated when the camera sees raindrops strike the windshield; automatic high 00:03:30.000 --> 00:03:34.290 beam systems, which must distinguish between differing light sources; 00:03:34.859 --> 00:03:39.299 lane keeping systems, that read lane markings to help center the vehicle 00:03:39.299 --> 00:03:44.429 in the lane; and automatic emergency braking, which depends on the camera and 00:03:44.429 --> 00:03:48.700 onboard computer to identify pedestrians or other obstacles on the road. 00:03:49.609 --> 00:03:54.630 For certain advanced driver assistance system features, fit is also critical. 00:03:55.260 --> 00:03:58.799 This means that the glass must seat properly in the correct 00:03:58.799 --> 00:04:02.760 position to match the original position of ADAS camera brackets. 00:04:03.480 --> 00:04:07.739 In addition to effecting everyday operation, glass distortions can affect 00:04:07.739 --> 00:04:12.359 the ability to correctly calibrate ADAS systems to OE specifications. 00:04:12.960 --> 00:04:17.160 With lane keeping systems, for example, the vehicle could be inadvertently 00:04:17.160 --> 00:04:21.600 steered out of the lane or even toward oncoming traffic if window distortions 00:04:21.600 --> 00:04:25.350 cause the camera to misinterpret the actual position of a road line. 00:04:26.360 --> 00:04:29.330 Let's take a brief look at a windshield replacement and 00:04:29.330 --> 00:04:31.250 several key installation tips. 00:04:32.055 --> 00:04:35.805 The following highlights only key aspects of glass replacement. 00:04:36.255 --> 00:04:39.974 Be sure to check the Ford workshop manual for the specific Ford Motor 00:04:39.974 --> 00:04:43.485 Company vehicle you are working on for full repair information. 00:04:44.325 --> 00:04:48.105 Remember to always refer to your paint manufacturer's recommendations 00:04:48.335 --> 00:04:52.005 for surface preparation on steel or aluminum body vehicles. 00:04:53.055 --> 00:04:56.715 If you're replacing glass that doesn't require metal flange repair 00:04:56.715 --> 00:05:01.565 or replacement, first remove the old glass and prep the pitch weld area. 00:05:02.075 --> 00:05:06.155 Care should be taken when cleaning existing flange areas to keep the high 00:05:06.155 --> 00:05:08.495 bake finish intact and damage free. 00:05:09.335 --> 00:05:13.325 Remove the original urethane adhesive leaving one to two millimeters 00:05:13.325 --> 00:05:14.885 of material on the pinch weld. 00:05:15.515 --> 00:05:19.385 This original adhesive bead will serve as a base for the new adhesive. 00:05:19.955 --> 00:05:23.625 Remember, fixed glass must be installed within two hours of 00:05:23.625 --> 00:05:25.065 cutting the urethane adhesive. 00:05:25.695 --> 00:05:30.044 Cut or scrape urethane adhesive becomes oxidized and inactive 00:05:30.044 --> 00:05:33.945 beyond two hours, reducing the effectiveness of the repair bond. 00:05:34.844 --> 00:05:38.114 Remove any foreign material or dirt from the pinch weld 00:05:38.114 --> 00:05:39.945 using a soft brush or vacuum. 00:05:40.664 --> 00:05:45.525 Apply a urethane adhesive bead and install the fixed glass to the vehicle. 00:05:45.765 --> 00:05:48.465 Pressing firmly by hand to ensure a good bond. 00:05:49.275 --> 00:05:52.995 Next, let's take a look at repair preparation when an area of the 00:05:52.995 --> 00:05:54.825 glass flange must be replaced. 00:05:55.575 --> 00:05:56.775 A key point of caution. 00:05:57.225 --> 00:06:01.965 Anytime an area of flange is replaced, which includes, a windshield, rear window, 00:06:02.055 --> 00:06:07.155 side, or quarter window, you must not paint the steel or aluminum area with base 00:06:07.155 --> 00:06:09.645 coat or clear coat refinish materials. 00:06:10.215 --> 00:06:15.255 The reason is, the original manufacturer high bake process cannot be duplicated 00:06:15.255 --> 00:06:16.935 at collision repair centers. 00:06:17.385 --> 00:06:21.105 Improper painting can result in serious structural performance 00:06:21.105 --> 00:06:22.845 issues in the event of an accident. 00:06:23.565 --> 00:06:27.165 After completing the replacement of the new flange area, begin 00:06:27.165 --> 00:06:28.695 preparation of the substrate. 00:06:29.445 --> 00:06:33.225 Any work areas must first be cleaned to bare metal in preparation 00:06:33.225 --> 00:06:35.355 for application of epoxy primer. 00:06:36.075 --> 00:06:40.005 Then following the technical data sheet of your paint company product, 00:06:40.425 --> 00:06:43.875 apply epoxy primer to the area that the glass will adhere to. 00:06:44.475 --> 00:06:48.555 Allow the primer to dry per the paint manufacturers recommendations. 00:06:49.005 --> 00:06:53.355 Next, back tape the epoxy primed area to protect it so you 00:06:53.355 --> 00:06:54.915 can complete finish painting. 00:06:55.755 --> 00:07:01.560 Apply the base coat and clear coat to the perimeter of the back tape flange. 00:07:02.250 --> 00:07:05.700 After the base coat and clear coat harden, remove the tape. 00:07:06.810 --> 00:07:11.190 Apply the urethane primer to the epoxy primed area with a brush per 00:07:11.190 --> 00:07:12.990 the workshop manual instructions. 00:07:13.540 --> 00:07:17.849 Next, apply the urethane adhesive and install the glass using 00:07:17.849 --> 00:07:20.070 accepted and approved procedures. 00:07:20.895 --> 00:07:24.375 We presented a number of Ford-specific tools and resources 00:07:24.375 --> 00:07:26.445 in this video, here's a breakdown. 00:07:27.195 --> 00:07:30.615 You can find Ford Motor Company position statements by visiting 00:07:30.615 --> 00:07:36.495 FordCrashParts.com, position statements; OEM1stop.com, from the 00:07:36.495 --> 00:07:43.020 home page; and I-CAR.com, repairability technical support portal, OEM 00:07:43.020 --> 00:07:46.080 information, Ford, position statements. 00:07:48.159 --> 00:07:53.340 Ford-specific glass resources can be found in the Ford workshop manual repair 00:07:53.340 --> 00:07:59.500 procedures for dealer-owned shops or at MotorcraftService.com for Ford Certified 00:07:59.610 --> 00:08:04.320 Collision Network repair centers and MotorcraftService.com subscribers. 00:08:05.080 --> 00:08:09.040 All other collision repairers can purchase a short term or annual 00:08:09.040 --> 00:08:13.300 Ford workshop manual subscription at MotorcraftService.com. 00:08:13.960 --> 00:08:19.200 To order a Ford-specific glass tools, visit the rotunda website at 00:08:19.200 --> 00:08:24.500 www.OneRotunda.com or call 800-ROTUNDA. 00:08:25.580 --> 00:08:29.430 And for additional information on becoming a member of the Ford Certified Collision 00:08:29.430 --> 00:08:36.360 Network, please visit us online at Collision.Ford.com/FordCertifiedCollisionNetwork 00:08:37.020 --> 00:08:41.760 or FordCrashParts.com and click the Certified Collision Network tile. 00:08:42.600 --> 00:08:47.099 Glass on Ford and Lincoln vehicles, and especially those with advanced driver 00:08:47.099 --> 00:08:52.199 assistance systems, can be repaired to virtually like-new performance using 00:08:52.199 --> 00:08:56.660 Ford approved parts and procedures, consistent pre- and post-scanning, 00:08:57.000 --> 00:08:59.339 and factory specified calibrations. 00:08:59.819 --> 00:09:00.839 Thanks for watching.